Primetals Takes Casting Control: Innovative Solutions Level Up Continuous Casting Efficiency

The steel industry roars ahead with advancements in continuous casting, thanks to industry leader Primetals Technologies. Their latest innovation? Groundbreaking solutions for mold level control, ensuring smoother production, higher quality slabs, and ultimately, a more robust steel output.

Continuous casting is the heart of steel production, transforming molten steel into long, solid slabs. But mastering this process isn’t simple. Fluctuations in the molten metal level in the casting mold can lead to imperfections, impacting yield and production efficiency.

Primetals to the Rescue:

Primetals is tackling this challenge head-on with two game-changing solutions:

1. The Mold Level Control Expert System:

  • Imagine a smart assistant for your casting machine. This intelligent system collects real-time data and uses advanced algorithms to predict and automatically adjust casting parameters, maintaining a stable mold level.
  • No more guesswork! The system factors in pouring speed, mold geometry, and other variables, ensuring precise control and minimizing human intervention.

2. The Groundbreaking Caster Roll Geometry Model:

  • Forget trial and error. This innovative model predicts the ideal roll geometry for your specific caster, even before it’s built.
  • By simulating the behavior of molten steel flowing through the mold, the model identifies the perfect roll shape to stabilize the melt level and maximize casting performance.

The Benefits are Crystal Clear:

  • Higher Slab Quality: Say goodbye to imperfections! Consistent casting leads to smoother, cleaner slabs, fetching premium prices.
  • Increased Production Efficiency: Less downtime due to level fluctuations means more steel hitting the market, boosting your bottom line.
  • Reduced Operational Costs: Precise control translates to minimized waste and resource consumption, making your production leaner and greener.

Beyond the Numbers:

These advancements by Primetals represent a giant leap for the steel industry. They not only pave the way for more efficient and sustainable production but also contribute to a more robust and competitive steel sector.

Looking Ahead:

Primetals is committed to continuous innovation, pushing the boundaries of casting technology. With a relentless focus on quality, efficiency, and sustainability, they’re ensuring the future of steel production is as solid as the slabs it creates.


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